Blister pack with VITA VIONIC VIGO teeth and the teeth in a digitally fabricated upper denture

The digital production of full dentures saves a lot of time

In this interview, you will learn everything firsthand from a colleague about his path to digital full dentures and what he has learned from it.

There is currently a lot of discussion about the use and purpose of digital full dentures. For some it means the demise of the traditional craft of the dental technician, and for others it is the future. Regardless of your opinion, some of our colleagues have already taken the first step. And they have gained experience on their path to digital dentures that you may benefit from. In this interview with denturist Ralph van der Reijden (Rotterdam, Netherlands), you will learn more about his specific findings on digital denture production in everyday laboratory work.

Why digital dentures are also worthwhile for a family business

Ralph van der Reijden has a dental prosthesis practice in Rotterdam. Two of his sons work with him in his small family business. He has been involved in the digital production of dentures since 2015. He now produces 80-90 percent of his full dentures digitally, using denture teeth and materials from the VITA VIONIC System. He has very high quality standards and puts it this way about his company: “I always say we want to be the best denturists in the Netherlands. Whether we will always succeed is another matter." Regarding the advancing digitization of dental technology, he explains: "Everything is changing. It pays to be part of new technical developments early on. That's why we decided to manufacture dentures digitally, and we have not regretted it to this day."

Ralph van der Reijden in his laboratory

Information about the dental prosthesis practice

Name & place: TPP van der Reijden, Rotterdam (Netherlands)

Owner: Ralph van der Reijden, Matthijs van der Reijden and Joël van der Reijden

Laboratory size: family business, 5 employees ( 2 of them are Ralph's sons)

Technical equipment:

  • Scanner & CAD software: Medit, exocad
  • 3D printer: Production of try-ins using Nextdent/Siladent
  • CAM milling unit: Production of the final prosthesis using the Imes-Icore 350i

Question: How did you get started with digital production, and how did your field react to it?

Ralph: In 2015 I bought the first CAD software and a 3D printer. The first CAM milling unit followed in 2017. We started with designing and printing our individual impression trays. The software for digital dentures was not that advanced back then. In retrospect, that was a steep learning curve for us.
Six years ago, while many colleagues didn’t dare to take the step into the digital world, we decided to fully dive into the new workflow. We often had to explain ourselves. We then showed many colleagues our software and hardware (3D printer, CAM unit). A lot of people are afraid of change. In my experience, however, it is important to take advantage of new developments.

A lot of people are afraid of change. In my experience, however, it is important to take advantage of new developments.

Ralph van der Reijden checks the virtual set-up of the teeth on the computer.
White, 3D-printed upper and lower try-in dentures on the printer's build platform
A milled denture base made of VITA VIONIC BASE in a milling machine
The fit of VITA VIONIC VIGO teeth is checked on a milled denture base.
Two dental technicians working on a digitally fabricated denture

Question: Why are digital dentures also worthwhile for a small family business?

Ralph: There is nothing wrong with continuing to manufacture dentures using conventional methods. In the beginning it may even be more expensive to manufacture dentures digitally instead of by hand. But once the entire process has become well established, digital manufacturing saves a lot of time – and time is money, too. It pays off in the end – I can say that much today. I am also of the opinion that we can set up more precisely with digital technology than with a manual set up. I firmly believe that computers will become more and more important in our profession in the future.

The VITA teeth for digital dentures are easy to use and the quality is right. The final result is qualitatively on the same level as conventionally manufactured dentures.

Tablet with a screenshot from the webinar "Digital dentures for beginners"

Online success course "Digital dentures for beginners"

Learn how digital dentures will advance your laboratory and how to start successfully with a 3-step timetable.

Getting started with digital full dentures is not difficult

Question: Why did you start digitally manufacturing full dentures with VITA?

Ralph: Of course, it is always an adventure to start with something new, but VITA has a very good reputation in the industry. We worked closely together when introducing VITA VIONIC teeth and materials in our laboratory. We were in close contact and learned a lot from each other. Getting started was not difficult – all we needed was the design software with the prosthetic module and the VITA tooth library as well as the materials. The design of dentures with VITA VIONIC teeth is more or less the same as with other brands, the big advantage is that we can bond the teeth into the milled base very easily.

Question: What was particularly important to you when it came to the teeth for the digital prosthesis?

Ralph: The most important thing for me was the esthetic appearance. We quickly realized that the VITA teeth looked very good and looked natural in the patient's mouth. In addition, the VITA tooth can be processed in a predictable manner because it can be easily and reliably bonded in the cavities of the denture base. After we had made the first prostheses from VITA material, there was a moment when I said: I think this digital prosthesis is better and more attractive than what we have been making by hand up to now. For me, that was the point at which I realized that we were on the right track with the digital prosthesis.

I still remember the moment when I said: I believe this digital prosthesis is better and more attractive than what we have been making by hand up to now.

Four tips for everyone who wants to get started with digital dentures

Question: What tips would you give colleagues who want to work with digital dentures?

Ralph: Ultimately, it's about everything fitting together – from the software, to the 3D printer and the CAM milling unit, to the material. And for the digital denture, the following applies: It only works completely or not at all! After the start, it is important to persevere and overcome one or the other setback with optimism; otherwise, there will be no success. You should collect as much information as possible and rely on companies that offer good service. If you fully rely on digital production and everything works together optimally, then you can produce more dentures with fewer people.

My four tips to get you started with digital dentures

  1. Gather a lot of information: Gather as much information as possible in advance so that you can make an informed decision

  2. Find the "best match": Take your time choosing the "right" systems (CAD software, 3D printer / CAM unit & material) and you will find the system that best suits you

  3. Choose the right partner: Choose the manufacturer for your service and support offer as well. You will definitely need support – especially in the beginning

  4. Don't do things by halves: With digital dentures, it works completely or not at all. You also have to factor in problems and setbacks when you get started; otherwise, you will not be successful

Report: 06/21

Photos: Hannah Anthonysz

Tablet with a screenshot from the webinar "Digital dentures for beginners"

Online success course "Digital dentures for beginners"

Learn how digital dentures will advance your laboratory and how to start successfully with a 3-step timetable.

Are you interested? Click here and find out more:

Experience reported by colleagues

Link to the success stories of colleagues, dental technicians in the background

What are digital dentures capable of?

Link to the report "Digital denture without aesthetic compromise", dental technician in the background

Digital denture: First steps

Link to the report "Digital dentures – how to get started", in the background a milled denture base